In some industry (electronics,
pharmaceutical, food preparation, pneumatic conveying, etc.)
or for installations with external pipe work, a pressure DewPoint
of +3°C from a refrigerant dryer is not sufficient.
For these applications, a heatless adsorption
dryer is required supplying compressed air at a pressure
DewPoint of down -70 °C. Heatless dryers are compact and
have low purchase and maintenance costs.
The HDT heatless adsorption dryers
consist of two parallel vessels filled with adsorption material
(molecular sieve).
While compressed air is dried in one tower, the second saturated
tower, having just come off line, is regenerated. A small amount
of dried compressed air is used for this purpose.
Dryers are supplied with 0.01
micron oil removal filter (with automatic drain) on
the inlet and a 1 micron dust
filter on the outlet.
Both filters are fitted with a pressure differential gauge,
offer easy access for maintenance and are contained within
the dryer footprint.
The
change over spool valve designed by FRIULAIR is simple and reliable.
Access to the valves is extremely easy and they have a large
cross sectional area for low pressure drop. The aluminium valve
bodies are anodized internally and externally to prevent corrosion
and sticking. The low maintenance valves can be quickly and
easily disassembled and reassemble if required.
From HDT 300 model, the dryer is
supplied with butterfly selector valves with spheroidal graphite
cast iron body and stainless steel selector lens, controlled
by a pneumatic actuator.
Carbon steel towers are built in compliance with
current European directives and powder coated. ASME
Section VIII Div. 1 is available on request. The volume
of each vessel is designed to give optimum velocity over the
desiccant bed and a low pressure drop (Dp 0.21 bar max.).
Accurate packing density prevents desiccant material movement
and dusting. Compressed air flow is upwards through the desiccant
bed to protect it from contamination. Heavy particles or water
droplets will stay at the bottom of the vessel and be discharged
during the regeneration process.
Each
adsorption tower has an inner and outer stainless steel diffuser
to ensure maximum distribution of the compressed air over the
desiccant materials.
The operation phase of each tower in indicated
by an easy to read pressure gauge.
Lower socket for quick and simple removal of exhaust
desiccant material.
Upper socket for quick and simple replacement of desiccant material.
Orifice to ensure constant and uniform flows during
both regeneration cycles. Access to this orifice is easy to
allow replacement for different working conditions and requirements.
The correct operation of the dryer is constantly
checked and monitored by an electronic controller. HDT
3-25 dryers are supplied with DDC12
electronic instrument. From model HDT
30 the dryers are equipped with DDC15
electronic instrument.
Each tower is fitted with a safety pressure relief
valve (from model HDT 30 included).
The silencers are placed in the lower part of
the dryer for ease of access and for easy disassembling and/or
replacement. Made in aluminium melting, they ensure maximum
security during de-pressurization phase. They can be regenerated
with detergent and hot water washing.