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CORRECTION FACTORS

The following operating conditions must be considered in every project: inlet air pressure, ambient temperature, inlet air temperature and pressure dewpoint. Each operating parameter has a corresponding numerical factor. A simple calculation between the air flow rate and the various factors defines the right dryer model to choose.

Separation

How to find the air flow capacity?

Air flow capacity = Nominal duty x (Factor F1 x Factor F2 x Factor F3 x Factor F4)

F1Pressure [barg]4567810121416
Correction Factor0.770.860.931.001.051.141.211.271.33
F2Ambient Temp [°C]≤ 253035404550
Correction Factor1.000.960.900.820.720.60
F3Inlet Temp [°C]≤ 25303540455055606570
Correction Factor1.201.121.000.830.690.590.500.440.390.37
F4Dew Point [°C]35710
Correction Factor1.001.091.191.37

Example: A dryer has a nominal duty of 108 m3/h. What is the maximum allowable flow through the dryer under the following operating conditions?

  • Inlet air pressure = 8 barg Factor (F1) = 1.05
  • Ambient temperature = 45°C Factor (F2) = 0.72
  • Inlet air temperature = 50°C Factor (F3) = 0.59
  • Pressure DewPoint = 10°C Factor (F4) = 1.37

Each item of data has a corresponding numerical factor which multiplied by the design air flow is as follows:

Air flow capacity = 108 x 1.05 x 0.72 x 0.59 x 1.37 = 66 m3/h

66 m3/h This is the maximum flow rate that the dryer can accept under these operating conditions.

Separation

How to select a suitable dryer for a given duty?

Minimum std. air flow rate = Design air flow ÷ (Factor F1 x Factor F2 x Factor F3 x Factor F4)

Example: With the following operating parameters:

  • Portata d’aria richiesta = 100 m3/h
  • Design air flow = 100 m3/h
  • Inlet air pressure = 8 barg Factor (F1) = 1.05
  • Ambient temperature = 45°C Factor (F2) = 0.72
  • Pressure DewPoint = 10°C Factor (F4) = 1.37

In order to select the correct dryer model the required flow rate is to be divided by the correction factors relating to above mentioned parameters:

Minimum standard air flow rate = 100 : (1.05 x 0.72 x 0.59 x 1.37) = 164 m3/h

Therefore a Friulair Dryer model suitable for the conditions above is FCT 30 (186 m3/h - nominal duty).

Separation