CORRECTION FACTORS

The following operating conditions must be considered in every project: inlet air pressure, ambient temperature, inlet air temperature and pressure dewpoint. Each operating parameter has a corresponding numerical factor. A simple calculation between the air flow rate and the various factors defines the right dryer model to choose.

Separation

How to find the air flow capacity?

Air flow capacity = Nominal duty x (Factor F1 x Factor F2 x Factor F3 x Factor F4)

F1

Pressure [barg]

4

5

6

7

8

10

12

14

16

Correction Factor

0.77

0.86

0.93

1.00

1.05

1.14

1.21

1.27

1.33

F2

Ambient Temp [°C]

≤ 25

30

35

40

45

50

Correction Factor

1.00

0.96

0.90

0.82

0.72

0.60

F3

Inlet Temp [°C]

≤ 25

30

35

40

45

50

55

60

65

70

Correction Factor

1.20

1.12

1.00

0.83

0.69

0.59

0.50

0.44

0.39

0.37

F4

Dew Point [°C]

3

5

7

10

Correction Factor

1.00

1.09

1.19

1.37

Example: A dryer has a nominal duty of 108 m3/h. What is the maximum allowable flow through the dryer under the following operating conditions?

  • Inlet air pressure = 8 barg Factor (F1) = 1.05
  • Ambient temperature = 45°C Factor (F2) = 0.72
  • Inlet air temperature = 50°C Factor (F3) = 0.59
  • Pressure DewPoint = 10°C Factor (F4) = 1.37

Each item of data has a corresponding numerical factor which multiplied by the design air flow is as follows:

Air flow capacity = 108 x 1.05 x 0.72 x 0.59 x 1.37 = 66 m3/h

66 m3/h This is the maximum flow rate that the dryer can accept under these operating conditions.

Separation

How to select a suitable dryer for a given duty?

Minimum std. air flow rate = Design air flow ÷ (Factor F1 x Factor F2 x Factor F3 x Factor F4)

Example: With the following operating parameters:

  • Portata d’aria richiesta = 100 m3/h
  • Design air flow = 100 m3/h
  • Inlet air pressure = 8 barg Factor (F1) = 1.05
  • Ambient temperature = 45°C Factor (F2) = 0.72
  • Pressure DewPoint = 10°C Factor (F4) = 1.37

In order to select the correct dryer model the required flow rate is to be divided by the correction factors relating to above mentioned parameters:

Minimum standard air flow rate = 100 : (1.05 x 0.72 x 0.59 x 1.37) = 164 m3/h

Therefore a Friulair Dryer model suitable for the conditions above is FCT 30 (186 m3/h - nominal duty).

Separation

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